'I-Circular Economy' ijoyina i-Industrial 4.0 njengezindikimba ezivamile zemibukiso yokubumba umjovo e-Düsseldorf.
Uma uye embukisweni omkhulu wokuhweba ngopulasitiki wamazwe ngamazwe eminyakeni yamuva nje, kungenzeka ukuthi uhlatshwe yimiyalezo yokuthi ikusasa lokucutshungulwa kwepulasitiki “liyidijithali,” eyaziwa nangokuthi Imboni 4.0.Leyo timu izoqhubeka nokusebenza embukisweni ka-Okthoba ka-K 2019, lapho ababukeli abaningi bezokwethula izici zabo zakamuva nemikhiqizo “yemishini ehlakaniphile, izinqubo ezihlakaniphile kanye nesevisi ehlakaniphile.”
Kodwa enye itimu enkulu izofuna ukuziqhenya ngendawo yayo kumcimbi walo nyaka—“I-Circular Economy,” ebhekisela kulo lonke uhla lwamasu okugaywa kabusha nokusetshenziswa kabusha kwemfucumfucu yepulasitiki, kanye nomklamo wokuphinda usebenziseke kabusha.Nakuba lokhu kuzoba ngelinye lamanothi avelele embukisweni, ezinye izici zokusimama, ezifana nokonga amandla kanye nokunciphisa izingxenye zepulasitiki, zizozwakala njalo.
Ngabe ukubumba komjovo kuhlobana kanjani nombono we-Circular Economy?Idlanzana lababukisi lizozama ukuphendula lo mbuzo:
• Ngenxa yokuthi ukuhluka kwe-viscosity encibilikayo kungenye yezinselelo ezinkulu kubabumbi bamapulasitiki agaywe kabusha, i-Engel izobonisa ukuthi isofthiwe yayo yokulawula isisindo se-iQ ingalungisa kanjani ngokuzenzakalelayo ukuhlukahluka okunjalo "ekuhambeni" ukuze kugcinwe isisindo sokudubula esingaguquki.“Usizo oluhlakaniphile luvula umnyango wezinto ezigaywe kabusha ezinhlobonhlobo zezinhlelo zokusebenza,” kusho uGünther Klammer, inhloko ye-Engel's Plasticizing Systems div.Leli khono lizoboniswa ekubumbeni irula kusuka ku-100% ye-ABS egaywe kabusha.Ukubumba kuzoshintsha phakathi kwama-hopper amabili aqukethe izinto ezigaywe kabusha ezivela kubahlinzeki ababili abahlukene, eyodwa ene-21 MFI enye ne-31 MFI.
• Inguqulo yaleli su izoboniswa ngu-Wittmann Battenfeld, esebenzisa isofthiwe yayo ye-HiQ-Flow ukunxephezela ukuhlukahluka kwe-viscosity okubalulekile kuyilapho ibumba izingxenye eziqukethe ama-sprues aphansi kanye nezingxenye eziphuma ku-Wittmann G-Max 9 granulator entsha eceleni komshini nge-vacuum edlulisa emuva. ku-feed hopper.
• I-KraussMaffei ihlela ukukhombisa umjikelezo ophelele we-Circular Economy ngokubumba amabhakede e-PP, ayobe esehlakazwa futhi amanye ama-regrind azophinde afakwe ekubumbeni amabhakede amasha.Ukugaywa kabusha okusele kuzohlanganiswa nombala kanye no-20% we-talc ku-KM (owayekade eyi-Berstorff) ZE 28 twin-screw extruder.Lawo ma-pellets azosetshenziselwa ukubumba emuva isembozo sendwangu ye-A-pillar yezimoto emshinini wesibili womjovo we-KM.Isofthiwe yokulawula ye-APC Plus ye-KM ilungisa ngokuzenzakalelayo ukuhlukahluka kwe-viscosity ngokulungisa indawo yokushintsha isuka kumjovo iye ekubeni ingcindezi kanye nezinga lokucindezela lokubamba ukusuka ekudutshulweni kuye kwelinye ukuze kugcinwe isisindo sokudubula esifanayo.Isici esisha sihlola isikhathi sokuhlala sokuncibilika emgqonyeni ukuze kuqinisekiswe ikhwalithi engaguquki.
Ukulandelana komjovo omusha ka-Engel we-skinkmelt: Kwesokunxele—ukulayisha impahla yesikhumba emgqonyeni ngezinto ezisemqoka.Emaphakathi-ukuqala umjovo, ngezinto zesikhumba ezingena esikhunjeni kuqala.Kwesokudla—ukubamba ingcindezi ngemva kokugcwalisa.
• I-Nissei Plastic Industrial Co. ithuthukisa ubuchwepheshe bokubumba ama-polymers asuselwa ku-biobased, abolayo futhi avundile okungenzeka angeke abe nomthelela enkingeni kadoti wepulasitiki olwandle nakwezinye izindawo.I-Nissei igxile ku-biopolymer eyaziwa kakhulu futhi etholakala kakhulu, i-polylactic acid (PLA).Ngokusho kwenkampani, i-PLA ibone ukusetshenziswa okulinganiselwe ekubumbeni umjovo ngenxa yokungalungeli kwayo kahle kwezingxenye ezijulile, ezinodonga oluncane kanye nokuthambekela kwezithombe ezimfishane ngenxa yokungagelezi kahle kwe-PLA nokukhishwa kwesikhunta.
Kwa-K, uNissei uzokhombisa ubuchwepheshe obusebenzayo bokubumba udonga oluncane lwe-PLA engu-100%, esebenzisa izibuko ze-champagne njengesibonelo.Ukunqoba ukugeleza okungekuhle, uNissei waqhamuka nendlela entsha yokuxuba isikhutha esibi kakhulu sibe yi-PLA encibilikisiwe.Kubikwa ukuthi ivumela ukubunjwa kwe-thinwall emazingeni angakaze abonwe ngaphambili (0.65 mm) ngenkathi ifinyelela ukubonakala obala okuphezulu kakhulu.
• Enye indlela yokusebenzisa kabusha amapulasitiki alahliwe noma agaywe kabusha iwukuwagqiba ongqimbeni oluphakathi nendawo yesakhiwo sesemishi esijovwe ngokuhlanganyela.U-Engel ubiza inqubo yakhe esanda kuthuthukiswa yalokhu "i-skinmelt" futhi uthi ingazuza okuqukethwe okugaywe kabusha okungaphezu kuka-50%.U-Engel uhlela ukubumba amakhreyithi nge->50% ye-post-consumer PP endaweni yayo ngesikhathi sombukiso.U-Engel uthi lokhu kuyinselelo ethile ngenxa ye-geometry eyinkimbinkimbi yengxenye.Nakuba ukubumba isangweji kungewona umqondo omusha, u-Engel uthi uzuze imijikelezo esheshayo futhi usethuthukise ukulawula okusha kwenqubo evumela ukuguquguquka ukuze kuhluke isilinganiso esimaphakathi/sesikhumba.
Ngaphezu kwalokho, ngokungafani nomjovo “wakudala”, inqubo yokuncibilika kwesikhumba ihlanganisa ukunqwabelana kwesikhumba esimsulwa kanye nokuncibilika okusetshenziselwe kabusha okuyisisekelo emgqonyeni owodwa ngaphambi kokujova.U-Engel uthi lokhu kugwema ubunzima bokulawula nokuxhumanisa umjovo ngayo yomibili imiphongolo kanye kanye.U-Engel usebenzisa i-injector eyinhloko yezinto eziyinhloko kanye nomphongolo wesibili—okwehliswe phezulu kunowokuqala—esikhumbeni.Impahla yesikhumba idluliselwa emgqonyeni oyinhloko, phambi kokudutshulwa kwezinto eziyinhloko, bese i-valve ivala ukuvala umphongolo wesibili (isikhumba) ovela kumgqomo omkhulu (ophakathi).Impahla yesikhumba iyokuqala ukungena emgodini wesikhunta, iphushelwe phambili futhi ngokumelene nezindonga zomgodi yi-core material.Ukugqwayiza kwayo yonke inqubo kuboniswa esikrinini sokulawula se-CC300.
• Ngaphezu kwalokho, u-Engel uzobuyisela izinto zangaphakathi zokuhlobisa ezizenzakalelayo ezigaywe kabusha ezifakwe umjovo we-nitrogen.U-Engel uzophinde abumbe amapulasitiki angemuva kwabathengi abe iziqukathi zikadoti ezincane endaweni yombukiso yangaphandle phakathi kweHholo 10 nele-16. Komunye umbukiso wangaphandle oseduze kuzoba inkundla yokugaywa kabusha komkhiqizi wemishini egaywa kabusha i-Erema.Lapho, umshini we-Engel uzobumba amabhokisi amakhadi asuka kumanethi ezinhlanzi enayiloni agaywe kabusha.La manetha ngokuvamile alahlwa olwandle, lapho eyingozi enkulu eziphila emanzini.Izinto ezicutshungulwe kabusha zenethi yezinhlanzi embukisweni we-K zivela e-Chile, lapho abakhiqizi bemishini abathathu base-US bemise izindawo zokuqoqa amanetha asesebenzile.E-Chile, amanetha asetshenziswa kabusha ohlelweni lwe-Erema futhi abunjwa abe amabhodi okushwibeka nezibuko zelanga emshinini wokujova we-Engel.
• I-Arburg izokwethula izibonelo ezimbili ze-Circular Economy njengengxenye yohlelo lwayo olusha lwe-“arburgGREENworld”.Cishe u-30% we-PP egaywe kabusha (esuka e-Erema) izosetshenziselwa ukubumba izinkomishi eziyisishiyagalombili cishe ngamasekhondi angu-4 ku-hybrid entsha sha eyi-Allrounder 1020 H (600 metric tons) enguqulweni “Yokupakisha” (bona ngezansi).Isibonelo sesibili sizosebenzisa inqubo ye-Arburg entsha yokukhipha amagwebu ye-Profoam ukubumba isibambo somnyango womshini emshinini wokunyathelisa onezingxenye ezimbili nge-PCR enegwebu ephuma kudoti wasendlini kanye nokugcwala ngokwengxenye nge-TPE.
Imbalwa imininingwane ebitholakala ohlelweni lwe-arburgGREENworld ngaphambi kombukiso, kodwa inkampani ithi incike ezinsikeni ezintathu eziqanjwe ngokufana nalezo ezisesu “arburgXworld” le-digitalization strategy: Green Machine, Green Production kanye neGreen Services.Insika yesine, i-Green Environment, ihlanganisa ukusimama ezinqubweni zokukhiqiza zangaphakathi ze-Arburg.
• I-Boy Machines izosebenzisa ama-applications amahlanu ahlukene wezinto ezisetshenziswa ku-biobased kanye nezigaywe kabusha endaweni yayo.
• I-Wilmington Machinery izoxoxa ngenguqulo entsha (bona ngezansi) yomshini wayo we-MP 800 (800-ton) we-medium-pressure onomphongolo ongu-30:1 L/D okwazi ukudubula okungu-50-lb.Inesikulufu esisanda kwakhiwa esinezingxenye ezimbili zokuxutshwa, ezingenza ukuhlanganisa okusemgqeni ngezinto ezigaywe kabusha noma ezingasetshenziswanga.
Ukuthuthukiswa kwezingxenyekazi zekhompuyutha ezinkulu kubonakala kungagcizelelwa kancane kulo mbukiso kunezici ezintsha zokulawula, izinsizakalo nezinhlelo zokusebenza eziqanjiwe (bona isigaba esilandelayo).Kepha kuzoba nezingeniso ezintsha, njengalezi:
• I-Arburg izokwethula usayizi owengeziwe ochungechungeni lwemishini eyi-hybrid "H" yesizukulwane esisha.I-Allrounder 1020 H ine-clamp engu-600-mt, isikhala se-tiebar esingu-1020 mm, kanye neyunithi yomjovo kasayizi omusha ongu-7000 (4.2 kg PS shot umthamo), etholakala futhi ku-650-mt Allrounder 1120 H, umshini omkhulukazi wase-Arburg.
Iseli elihlangene libhangqa ukunqoba okusha kuka-Engel okungu-120 AMM umshini wokubumba insimbi e-amorphous ngomshini wesibili, oqondile wokugingqa isigxivizo se-LSR, ngokudluliswa kwerobhothi phakathi kwakho kokubili.
• U-Engel uzokhombisa umshini omusha womjovo wokubumba uketshezi lwe-amorphous metal (“izibuko zensimbi”).I-Heraeus Amloy i-zirconium esekelwe ku-zirconium kanye ne-alloys esekelwe ethusi iziqhayisa ngenhlanganisela yokuqina okuphezulu, amandla nokunwebeka (ukuqina) okungamataniswa nezinsimbi ezivamile futhi ivumela ukubumba izingxenye ezincane zodonga.Ukumelana nokugqwala okuhle kakhulu kanye nekhwalithi yangaphezulu kuyafunwa.Umshini omusha wokunqoba ongu-120 AMM (i-amorphous metal molding) usekelwe kumshini wokunqoba we-hydraulic tiebarless onesivinini somjovo esingu-1000 mm/sec okujwayelekile.Kuthiwa ukuzuza izikhathi zomjikelezo zifike ku-70% zibe mfishane kunangaphambili okungenzeka ukuthi umjovo ubumba izinsimbi ze-amorphous.Ukukhiqiza okuphezulu kusiza ukunciphisa izindleko eziphezulu zensimbi ye-amorphous, kusho u-Engel.Enye inzuzo yomfelandawonye omusha ka-Engel noHeraeus ukuthi asikho isidingo selayisense yababumbi ukuze bazijwayeze ubuchwepheshe.
Embukisweni, u-Engel uzokwethula lokho akushoyo okokuqala—insimbi ye-amorphous egcwala ngokweqile ene-LSR kuseli lokubumba elizenzakalelayo.Ngemva kokubumba i-substrate yensimbi, ingxenye kagesi yedemo izodilizwa irobhothi le-Engel viper, bese irobhothi le-easix-axis eziyisithupha lizobeka ingxenye emshinini wokubumba we-Engel omile onetafula elijikelezayo elineziteshi ezimbili ukuze ligxumeke ngokweqile uphawu lwe-LSR.
• I-Haitian International (emelwe lapha i-Absolute Haitian) izokwethula isizukulwane sesithathu seminye imigqa emithathu yomshini, kulandela ukwethulwa kwe-Jupiter III ngasekuqaleni kwalo nyaka (bona u-April Keeping Up).Amamodeli athuthukisiwe aziqhenya ngokusebenza okuthuthukisiwe nokukhiqiza;amadrayivu alungiselelwe kanye nesu elivulekile lokuhlanganisa lamarobhothi kanye ne-automation yengeza ukuguquguquka.
Omunye wemishini emisha yesizukulwane sesithathu i-Zhafir Venus III esebenza ngogesi wonke, ezokhonjiswa ohlelweni lwezokwelapha.Iza neyunithi yomjovo kagesi ye-Zhafir entsha sha, enelungelo lobunikazi ekhulisa kakhulu amandla omjovo-ingcindezi.Kuthiwa inenani elikhangayo, itholakala ne-spindle eyodwa, ezimbili nezine.Idizayini yokuguqula ethuthukisiwe ingesinye isici se-Venus III, esiziqhenya ngokufika ku-70% yokonga amandla.
Umqondo omusha, onelungelo lobunikazi we-Zhafir waseHaiti wamayunithi amakhulu omjovo kagesi, anama-spindle amane namamotho amane.
Ubuchwepheshe besizukulwane sesithathu buzophinde buboniswe ku-Zhafir Zeres F Series, enezela idrayivu ehlanganisiwe ye-hydraulic yokudonsa okuyinhloko kanye nama-ejectors kumklamo we-Venus kagesi.Izobumba ukupakishwa nge-IML embukisweni.
Inguqulo entsha “yomshini womjovo odayise kakhulu emhlabeni” izokwethulwa njengesixazululo esingokongayo sezimpahla zabathengi kuseli lokubumba elifaka irobhothi le-Hilectro elivela ku-Haitian Drive Systems.I-servohydraulic Mars III inomklamo omusha jikelele, izinjini ezintsha, nokunye okuningi okuthuthukisiwe okufana nalokhu kwe-servohydraulic, i-Jupiter III Series enamapuleti amabili.I-Jupiter III izophinde idlale embukisweni ohlelweni lwezimoto.
• I-KraussMaffei yethula usayizi omkhudlwana ochungechungeni lwayo lwe-servohydraulic, olunamapuleti amabili, i-GX 1100 (1100 mt).Izobumba amabhakede amabili e-PP angu-20 L ngalinye nge-IML.Isisindo sokudubula singaba ngu-1.5 kg kanti isikhathi somjikelezo singamasekhondi angu-14 nje.Inketho "yesivinini" yalo mshini iqinisekisa umjovo osheshayo (ofika ku-700 mm/sec) nokunyakaza kwe-clamp yokubumba ukupakisha okukhulu ngamabanga okuvula isikhunta angaphezu kuka-350 mm.Isikhathi somjikelezo wokoma cishe siyingxenye yesekhondi sifushane.Izophinda isebenzise isikulufu sokuvimbela i-HPS kuma-polyolefin (26:1 L/D), okuthiwa inikeza okungaphezulu kokungu-40% kokuphuma okuphezulu kunezikulufu ezijwayelekile ze-KM.
I-KraussMaffei izokhipha usayizi okhudlwana kulayini wayo we-GX servohydraulic we-platen two-platen.Le GX-1100 izobumba amabhakede amabili e-20L PP nge-IML kumasekhondi ayi-14 nje.Lona futhi umshini wokuqala we-KM ukuhlanganisa inketho yokulawula ukusebenza okuhlakaniphile kwe-Netstal.
Ngaphezu kwalokho, le GX 1100 ingumshini wokuqala we-KM ofakwe inketho yokulawula i-Smart Operation ethathwe kumkhiqizo we-Netstal, osanda kuhlanganiswa ku-KraussMaffei.Le nketho idala izindawo zokulawula ezihlukene zokusetha, ezidinga ukuguquguquka okukhulu, nokukhiqiza, okudinga ukusebenza komshini okunembile nokuphephile.Ukusetshenziswa okuqondiswayo kwezikrini zokukhiqiza kusebenzisa Izinkinobho Ezintsha Ezihlakaniphile kanye nedeshibhodi elungisekayo.Eyakamuva ibonisa isimo somshini, ulwazi lwenqubo ekhethiwe, kanye nemiyalelo yomsebenzi eqondene nohlelo lokusebenza, kuyilapho zonke ezinye izici zokulawula zikhiyiwe.Izinkinobho Ezihlakaniphile zivula ukuqalisa okuzenzakalelayo nokulandelana kokuvala shaqa, okuhlanganisa ukuhlanza okuzenzakalelayo ukuze kuvalwe.Enye inkinobho iqala umjikelezo wokudutshulwa okukodwa ekuqaleni kokugijima.Enye inkinobho ivula ukugibela amabhayisikili okuqhubekayo.Izici zokuphepha zifaka, isibonelo, isidingo sokucindezela izinkinobho zokuqala nokumisa izikhathi ezintathu zilandelana, nokubamba inkinobho ngokuqhubekayo ukuze uhambise inqola yomjovo phambili.
• I-Milacron izokhombisa i-Q-Series yayo entsha “yembulunga yonke” yama-servohydraulic toggles, ethulwe e-US ekuqaleni kwalo nyaka.Ulayini omusha wamathani angama-55 kuye kwangama-610 usekelwe ingxenye yangaphambili ye-Ferromatik F-Series yaseJalimane.I-Milacron izophinde ibonise umugqa wayo omusha we-Cincinnati wemishini emikhulu ye-servohydraulic enamapuleti amabili, lapho i-2250-tonner iboniswe ku-NPE2018.
I-Milacron ihlose ukuheha ukunaka ngomshini wayo omusha we-Cincinnati omkhulu we-servohydraulic one-platen amabili (ngenhla) kanye nama-Q-Series servohydraulic toggles amasha (ngezansi).
• I-Negri Bossi izokwethula usayizi ongu-600-mt oqedela ulayini wayo omusha we-Nova sT wemishini ye-servohydraulic kusukela ku-600 kuya ku-1300 mt Banohlelo olusha lokuguquguqula lwe-X-design okuthiwa luminyene kangangokuthi lusondela eduze komkhondo wezinyathelo ezimbili. - iplate clamp.Kuzophinde kukhonjiswe amamodeli amabili ohla lwe-Nova eT all-electric range, oluvele ku-NPE2018.
• I-Sumitomo (SHI) Demag izobonisa okufakiwe okusha okuhlanu.Imishini emibili ebuyekeziwe ochungechungeni lwe-El-Exis SP ye-hybrid yesivinini esikhulu yokupakisha idla amandla afika kwangu-20% angaphansi kunabangaphambi kwayo, ngenxa yevalvu yokulawula entsha elawula umfutho we-hydraulic ngesikhathi sokulayisha isiqoqelilwazi.Le mishini inesivinini sokujova esifika ku-1000 mm/sec.Omunye wale mishini emibili uzosebenzisa isikhunta esinezimbotshana ezingu-72 ukuze sikhiqize izikepisi zamabhodlela amanzi angu-130 000 ngehora.
I-Sumitomo (SHI) i-Demag inciphise ukusetshenziswa kwamandla komshini wayo wokupakisha oyingxubevange we-El-Exis SP kufika ku-20%, kuyilapho isengakwazi ukubumba amakepisi amabhodlela amanzi emigodini engu-72 ku-130,000/h.
Okunye okusha yimodeli enkudlwana ochungechungeni lwe-IntElect all-electric.I-IntElect 500 iyisinyathelo esikhuphukayo ukusuka kusayizi wangaphambilini ongu-460-mt omkhulu kunawo wonke.Inikeza isikhala esikhulu se-tiebar, ukuphakama kwesikhunta kanye nokuvula i-stroke, ifanelana nezinhlelo zokusebenza zezimoto ebezizodinga ithoni enkulu ngaphambilini.
Usayizi omusha kakhulu womshini wezokwelapha we-IntElect S, 180 mt, kuthiwa uyavumelana ne-GMP futhi uhlanzekile igumbi, unesakhiwo sendawo yokukhunta esiqinisekisa ukuthi ayinakho ukungcola, izinhlayiya nezinto zokugcoba.Ngesikhathi somjikelezo owomile wamasekhondi angu-1.2, imodeli ye-“S” idlula izizukulwane ezedlule zemishini ye-IntElect.Isikhala esinwetshiwe se-tiebar kanye nokuphakama kwesikhunta kusho ukuthi isikhunta se-multicavity singasetshenziswa namayunithi omjovo amancane, okuthiwa azuzisa kakhulu ekubumbeni okunembayo kwezokwelapha.Yakhelwe izinhlelo zokusebenza ezibekezelelana kakhulu ngezikhathi zomjikelezo wamasekhondi ama-3 kuye kwayi-10.Izobumba amathiphu e-pipette emigodini engu-64.
Futhi ngokuguqula imishini evamile ekubumbeni izingxenye eziningi, i-Sumitomo Demag izokwembula ulayini wayo we-eMultiPlug wamayunithi omjovo asizayo, asebenzisa idrayivu ye-servo efanayo njengomshini we-IntElect.
• I-Toshiba ibonisa imodeli engamathani angu-50 ochungechungeni lwayo olusha lwe-ECSXIII all-electric, eboniswa ku-NPE2018.Lokhu kuhloselwe i-LSR, kodwa ukuhlanganiswa kokulawula komgijimi obandayo nesilawuli esithuthukisiwe se-V70 somshini kubikwa ukuthi kuvumela ukuguqulwa okulula ekubumbeni kwe-thermoplastic hot-runner, futhi.Lo mshini uzokhonjiswa nerobhothi elilodwa lakamuva le-Yushin elingumugqa we-FRA, eliphinde lethulwe kwa-NPE.
• I-Wilmington Machinery ithuthukise kabusha umshini wayo womjovo we-MP800 medium-pressure kusukela yethulwa ku-NPE2018.Lo mshini wokucindezela wamathani angama-800, we-servohydraulic uqondiswe kuwo womabili amagwebu esakhiwo esinengcindezi ephansi kanye nokubunjwa komjovo ojwayelekile ezingcindezini ezifika ku-10,000 psi.Inamandla okudubula angu-50-lb futhi ingabumba izingxenye ezilinganiselwa ku-72 × 48 in. Ekuqaleni yayiklanywe njengomshini wezigaba ezimbili onesikulufu esinqunyiwe eceleni nesehlangothini kanye ne-plunger.Inguqulo entsha yesiteji esisodwa inedayimane engu-130-mm (5.1-in.).isikulufu esiphindaphindayo kanye ne-plunger esemgqeni phambi kwesikulufu.I-Melt idlula isikulufu eshaneli engaphakathi kwe-plunger bese iphuma ngevalvu yokuhlola ibhola ngaphambili kwe-plunger.Ngenxa yokuthi i-plunger inendawo engaphezulu yesikulufu kabili, le yunithi ingakwazi ukuphatha isibhamu esikhulu kunokuvamile ngesikulufu salowo sayizi.Isizathu esiyinhloko sokuklama kabusha ukuhlinzeka ngokusingatha kokuncibilika kokuqala/kokuqala, okugwema ukudalula okunye ukuncibilika esikhathini sokuhlala ngokweqile nomlando wokushisa, okungaholela ekushintsheni kombala kanye nokuwohloka kwama-resin nezithasiselo.Ngokusho komsunguli nomongameli we-Wilmington u-Russ La Belle, lo mqondo wesikulufa/i-plunger ophakathi komugqa usukela ngeminyaka yawo-1980s futhi usuhlolwe ngempumelelo emshinini wokubumba i-accumulator-head blow, inkampani yakhe nayo eyakhayo.
I-Wilmington Machinery ihlele kabusha umshini wayo we-MP800 wengcindezi ephakathi ukusuka kumjovo wezigaba ezimbili ukuya esigabeni esisodwa ngesikulufa esingaphakathi komugqa kanye ne-plunger emgqonyeni owodwa.Umphumela wokubamba ukuncibilika kwe-FIFO kugwema ukuguquguquka nokonakala.
Isikulufu somshini womjovo we-MP800 sino-30:1 L/D kanye nezingxenye zokuxutshwa okukabili, esifanelana nokuhlanganiswa namareyini agaywe kabusha nezithasiselo noma iziqinisekiso zefayibha.
U-Wilmington uzophinde akhulume ngomshini wokunyathelisa we-vertical-clamp structural-foam abakhelwe kamuva nje ukuze ikhasimende libheke ukonga indawo yaphansi, kanye nezinzuzo zokucindezela okuqondile mayelana nokusetha isikhunta okulula kanye nezindleko zamathuluzi ezincishisiwe.Ngayinye yale mishini emikhulu yokunyathelisa ye-servohydraulic inamandla okudubula angu-125 lb futhi ingamukela isikhunta esifinyelela kweziyisithupha ukuze ikhiqize izingxenye ezingafinyelela kwezingu-20 ngomjikelezo ngamunye.Isikhunta ngasinye sigcwaliswa ngokuzimela ngohlelo lomjovo we-Versafil lokuphathelene noWilmington, olulandelanisa ukugcwaliswa kwesikhunta futhi lunikeze ukulawula kokudubula ngakunye kusikhunta ngasinye.
• U-Wittmann Battenfeld uzoletha umshini wayo omusha wokunyathelisa oqondile we-120-mt VPower, oboniswa okokuqala kunguqulo yezingxenye eziningi (bona u-Sept. '18 Close Up).Izobumba ipulaki yezimoto enayiloni ne-TPE kusikhunta esingu-2+2-cavity.Uhlelo oluzenzakalelayo luzosebenzisa irobhothi elingu-SCRA kanye nerobhothi elingumugqa we-WX142 ukuze lifake izikhonkwane zokugoqa, lidlulisele ama-preform enayiloni emigodini edabukile, futhi lisuse izingxenye eziqediwe.
Okunye okusha okuvela ku-Wittmann kuzoba i-EcoPower Xpress 160 enesivinini esiphezulu, esebenza ngogesi wonke enguqulweni entsha yezokwelapha.Isikulufu esikhethekile kanye ne-hopper yokomisa kunikezwa ukubumba amashubhu egazi e-PET emigodini engama-48.
Intuthuko engase ijabulise evela e-Arburg ukungezwa kokulingiswa kokugcwalisa isikhunta kusilawuli somshini.Ukuhlanganisa "umsizi wokugcwalisa" omusha (ngokusekelwe ku-Simcon flow simulation) ekulawuleni umshini kusho ukuthi umshini "uyazi" ingxenye ezoyikhiqiza.Imodeli yokulingisa idalwe ungaxhunyiwe ku-inthanethi kanye nengxenye yejometri ifundwa ngokuqondile kusistimu yokulawula.Bese, ekusebenzeni, izinga lokugcwaliswa kwengxenye, ngokuhlobene nendawo yamanje yesikulufu, liyagqwayiza ngesikhathi sangempela njengomfanekiso we-3D.Umsebenzisi womshini angaqhathanisa imiphumela yokulingisa okudalwe ungaxhunyiwe ku-inthanethi nokusebenza kwangempela kokugcwalisa emjikelezweni wokugcina kusiqaphi sesikrini.Lokhu kuzosiza ekwenzeni kahle iphrofayili yokugcwalisa.
Ezinyangeni ezedlule, amandla omsizi wokugcwalisa anwetshiwe ukuze amboze inqwaba yesikhunta nezinto zokwakha.Lesi sici sitholakala kusilawuli esisha se-Arburg se-Gestica, esizoboniswa okokuqala ku-Allrounder 570 A (200 mt) esebenza ngogesi wonke.Kuze kube manje, isilawuli se-Gestica besitholakala kuphela ochungechungeni lwesizukulwane esisha lwe-Allrounder H lwemishini emikhulu yokunyathelisa.
I-Arburg izophinde ibonise imodeli entsha ye-Freeformer ekwazi ukuphrinta i-3D ngokuqiniswa kwe-fiber.
IBoy Machines iveze ukuthi izokwethula ubuchwepheshe obusha bepulasitiki, obubizwa nge-Servo-Plast, kanye nendawo entsha ehlukile yerobhothi layo elingumugqa we-LR 5 elizokonga indawo yaphansi.
U-Engel uzokwethula izikulufu ezimbili zenhloso ekhethekile.I-PFS (i-Physical Foaming Screw) yathuthukiswa ngokukhethekile ukubumba igwebu lesakhiwo ngomjovo wegesi oqondile.Kubikwa ukuthi ihlinzeka nge-homogenization engcono yokuncibilika okulayishwe igesi nempilo ende ngokuqiniswa kwengilazi.Izokhonjiswa ngenqubo ye-MuCell microcellular Foam kwa-K.
Isikulufu sesibili esisha yi-LFS (Isikulufa Se-Fiber Emide), esiklanyelwe ukuhlangabezana nesidingo esikhulayo se-PP yengilazi ende nenayiloni ezinhlelweni zezimoto.Idizayinelwe ukuthuthukisa ukusatshalaliswa kwenqwaba yefiber ngenkathi inciphisa ukuphuka kwefayibha nokuguga kwezikulufu.Isixazululo sangaphambilini sika-Engel kwakuyisikulufu esinekhanda lokuhlanganisa ibhawodi lengilazi ende.I-LFS iwumklamo wocezu olulodwa onejiyomethri ecwengisisiwe.
U-Engel futhi wethula imikhiqizo emithathu ye-automation.Enye i-viper linear servo robots anemivimbo emide yokusuka kodwa amandla afanayo okulayisha njengangaphambili.Isibonelo, i-viper 20 ine-stroke ethi "X" ekhuliswe ukusuka ku-900 mm kuya ku-1100 mm, okuyenza ikwazi ukufinyelela ngokugcwele ama-Euro pallets-umsebenzi owawudinga i-viper 40. Isandiso se-X-stroke sizoba inketho yamamodeli e-viper 12 60.
U-Engel uthi lesi sithuthukisi senziwe senzeka imisebenzi emibili ye-"smart" yokujova engu-4.0: isilawuli sokudlidliza se-iQ, esidambisa ukudlidliza, kanye nomsebenzi omusha "we-multidynamic", olungisa isivinini sokunyakaza kwerobhothi ngokuya ngomthwalo okhokhelwayo.Ngamanye amazwi, irobhothi lizihambela ngokushesha ngemithwalo emincane, lihamba kancane ngesindayo.Zombili izici zesoftware manje sezijwayelekile kumarobhothi enyoka.
Okunye okusha yi-pneumatic sprue picker, i-Engel pic A, okuthiwa yiyona kokubili ehlala isikhathi eside futhi ehlangene kakhulu emakethe ye-sprue.Esikhundleni se-eksisi ye-X evamile eqinile, isithombe A sinengalo ejikelezayo ehamba phakathi kwendawo eqinile kakhulu.I-stroke yokusuka ishintsha njalo kuze kufike ku-400 mm.Okunye okusha yikhono lokulungisa i-eksisi ye-Y ngezinyathelo ezimbalwa nje;kanye ne-engeli yokuzungezisa ye-axis ilungisa ngokuzenzakalelayo phakathi kuka-0° no-90°.Ukusebenza kalula kuthiwa kuyinzuzo ethile: Uma isingene ngokugcwele, isithombe A sishiya yonke indawo yesikhunta ikhululekile, okwenza kube lula izinguquko zesikhunta."Inqubo edla isikhathi yokukhipha isikhethi se-sprue nokubeka iyunithi yokulungisa i-XY ingumlando," kusho u-Engel.
U-Engel uphinda abonise ngokokuqala ngqa “ingqamuzana layo lokuphepha elihlangene,” elichazwa njengesixazululo esingabizi kakhulu, esimisiwe sokunciphisa unyawo nokuqinisekisa ukusebenzisana okuphephile phakathi kwezingxenye zeseli.Iseli lezokwelapha lizobonisa lo mqondo ngezingxenye zokuphatha kanye nebhokisi elishintshayo—konke kuncane kakhulu kunokuqapha kokuphepha okujwayelekile.Lapho iseli livulwa, umshintshi webhokisi uhamba ngokuzenzakalelayo ohlangothini, enikeza ukufinyelela okuvulekile kusikhunta.Idizayini emisiwe ingamukela izingxenye ezengeziwe, njengebhande lokuthutha elinezitezi eziningi noma iseva yethreyi, futhi inike amandla ukushintshwa okusheshayo, ngisho nasezimweni zegumbi elihlanzekile.
UMilacron uzokhombisa isikhundla sakhe sokuphayona njengomakhi womshini wokuqala ukuhlanganisa inoveli ye-iMFLUX inqubo yokujova ingcindezi ephansi ezilawulweni zayo zomshini kaMose, eyethulwe okokuqala embukisweni ka-Okthoba odlule we-Fakuma 2018 eJalimane.Le nqubo kuthiwa isheshisa imijikelezo ngenkathi ibumba ngaphansi kwezingcindezi eziphansi futhi inikeza izingxenye ezingenaso ukucindezeleka.(Bheka isiqephu sendatshana kulolu hlelo ukuze uthole okwengeziwe nge-iMFLUX.)
I-Trexel izobonisa ukuthuthukiswa kwemishini yayo emisha emibili ye-MuCell microcellular foaming: iyunithi ye-gas-metering ye-P-Series, eyokuqala efaneleka izinhlelo zokusebenza zokupakisha ezihamba ngebhayisikili (ephinde ikhonjiswe ku-NPE2018);kanye nemojula entsha yethiphu yethiphu (i-TDM), eqeda isidingo sesikulufu esikhethekile sangaphambilini kanye nomgqomo, iyakwazi ukuphinda ifakwe ezikulufini ezijwayelekile, ithambile ekuqiniseni ifayibha, futhi ikhuphula ukuphuma (bona uJuni Keeping Up).
Emarobhothini, i-Sepro igqamisa imodeli yayo entsha, imodeli ye-S5-25 Speed Cartesian eshesha ngo-50% kune-S5-25 ejwayelekile.Kubikwa ukuthi ingangena iphinde iphume endaweni yesikhunta ngaphansi kwesekhondi elingu-1.Okunye okuboniswayo ama-cobots avela ku-Universal Robots, i-SeprSepro America, LLCo manje esihlinzeka ngayo ngezilawuli zayo ezibukwayo.
I-Wittmann Battenfeld izosebenzisa amarobhothi ayo alayini amaningi amasha we-X anezilawuli ezithuthukisiwe ze-R9 (eziboniswe ku-NPE), kanye nemodeli entsha enesivinini esikhulu.
Njengenjwayelo, okukhanga kakhulu kwe-K kuzoba imibukiso yokubumba ebukhoma enesici esingenakuphikwa sokuthi “Wow” esingakhuthaza abahambele umcimbi ukuthi baphonsele inselelo imikhawulo yobuchwepheshe banamuhla.
U-Engel, isibonelo, ukhipha izitobhi emibukisweni eminingana ehloselwe izimakethe zezimoto, zikagesi nezezokwelapha.Ngezinhlanganisela zesakhiwo se-automotive lightweight, u-Engel ukhuphula i-ante kunqubo eyinkimbinkimbi kanye nokuguquguquka kwedizayini.Ukuze ufanekisele i-R&D yemboni ezenzakalelayo yamanje ezingxenyeni ezibunjwayo ezinokusabalalisa komthwalo okuhlosiwe, i-Engel izosebenzisa iseli elishisa kuqala, lilungise kusengaphambili futhi lilolonge ngokweqile ama-organosheet amathathu anomumo ohlukene ngenqubo ezenzakalelayo ehlanganisa ohhavini ababili abadidiyelwe be-infrared namarobhothi amathathu e-axis ayisithupha.
Inhliziyo yeseli ingumshini wokucindezela we-duo 800-mt onamapuleti amabili onesilawuli se-CC300 (kanye nependant yethebhulethi ephathwa ngesandla ye-C10) ehlanganisa zonke izingxenye zeseli (okuhlanganisa nokuhlola ukushayisana) futhi igcine zonke izinhlelo zayo zokusebenza.Lokho kuhlanganisa izimbazo zamarobhothi angu-18 kanye nezindawo zokushisa ezingu-20 ze-IR, namamagazini ahlanganisiwe anqwabelanisa amashidi nama-conveyor, anenkinobho eyodwa nje yokuqala nenkinobho yokumisa ethumela zonke izingxenye ezindaweni zazo zasekhaya.Ukulingisa kwe-3D kusetshenziswe ukuhlela leli seli eliyinkimbinkimbi.
Iseli eliyinkimbinkimbi ngokungavamile lika-Engel lenhlanganisela yezimoto zesakhiwo esingasindi lisebenzisa ama-organosheet amathathu e-PP/ingilazi anogqinsi oluhlukene, ashiswe kusengaphambili, akhiwe kusengaphambili futhi aminyene kuseli elihlanganisa ohhavini ababili be-IR namarobhothi amathathu e-axis ayisithupha.
Izinto zama-organosheets zenziwe ingilazi eqhubekayo ne-PP.Amahhavini amabili e-IR—aklanywe futhi akhiwa u-Engel—abekwe phezu komshini, elinye libheke phezulu, elinye livundlile.I-ovini eqondile ibekwe ngokuqondile ngaphezu kwe-clamp ukuze ishidi elincane kakhulu (0.6 mm) lifinyelele isikhunta ngokushesha, ngokulahlekelwa okuncane kokushisa.Ihhavini ye-IR evundlile ejwayelekile esisekelweni esingaphezulu kwepuleti elinyakazayo ishisa kuqala amashidi amabili ashubile (1 mm no-2.5 mm).Lolu hlelo lunciphisa ibanga phakathi kukahhavini nesikhunta futhi longe isikhala, njengoba ihhavini alinandawo yaphansi.
Wonke ama-organosheets ashiswa ngaphambili ngesikhathi esisodwa.Amashidi enziwe ngaphambili ekubunjweni futhi ambozwe ngokweqile nge-PP egcwele ingilazi emjikelezweni ongamasekhondi angama-70.Irobhothi elilodwa elilula liphatha ishidi elincane kakhulu, lilibambe phambi kukahhavini, kanti elinye liphatha amashidi amabili aminyene.Irobhothi lesibili libeka amashidi aminyene kuhhavini ovundlile bese lifaka isikhunta (ngokugqagqana okuthile).Ishidi eliwugqinsi lidinga umjikelezo owengeziwe wokwenza kusengaphambili endaweni ehlukile ngenkathi ingxenye ibunjwa.Irobhothi lesithathu (elifakwe phansi, kanti amanye aphezu komshini) lisusa ishidi eliwugqinsi lisuka endaweni engaphambili liye endaweni elibunjwayo futhi lidilize ingxenye eqediwe.U-Engel uphawula ukuthi le nqubo ifinyelela “ukubukeka okuvelele kwesikhumba okusanhlamvu, ngaphambili okwakubhekwa njengento engenakwenzeka uma kukhulunywa ngamashidi aphilayo.”Lo mboniso kuthiwa "ubeka isisekelo sokukhiqiza izakhiwo ezinkulu zeminyango ye-thermoplastic usebenzisa inqubo ye-organomelt."
U-Engel uzophinde abonise izinqubo zokuhlobisa zezingxenye zezimoto zangaphakathi nezangaphandle.Ngokubambisana no-Leonhard Kurz, u-Engel uzosebenzisa inqubo yokuhlobisa i-roll-to-roll in-mold foil eyenza amafomu e-vacuum, ama-backmolds kanye nama-diecuts foil ngenqubo yesinyathelo esisodwa.Inqubo ifanele ama-foil ezendlalelo eziningi anezindawo zefilimu yopende, kanye nama-foil ahlelekile, akhanyiselwe emuva futhi asebenza ngokusebenza nge-capacitive electronics.Amafoil amasha e-IMD Varioform ka-Kurz kuthiwa anqoba imikhawulo yangaphambilini ku-backmolding compex 3D shapes.Kwa-K, u-Engel uzobuyisela emuva i-foil ngezinsalela zezitshalo ezishredded (izingxenye ezinembozo ye-foil) efakwe amagwebu ngenqubo ye-Trexel's MuCell.Yize lolu hlelo lokusebenza lwaboniswa ku-Fakuma 2018, u-Engel usephinde walungisa inqubo yokusika umkhiqizo ngokuphelele esikhunjeni, eqeda isinyathelo sokusika i-laser ngemuva kwesikhunta.
Uhlelo lwesibili lwe-IMD luzosebenzisa isistimu ye-Engel edokodweni lika-Kurz ukuze kuncishiswe amaphaneli angaphambili e-thermoplastic ngejazi langaphezulu le-PUR eliwuketshezi elicacile, elinezingxenye ezimbili lokumelana nokucwebezela nokuklwebheka.Umphumela kuthiwa uhlangabezana nezidingo zezinzwa zokuphepha zangaphandle.
Ngenxa yokuthi ukukhanyisa kwe-LED kudumile njengento yokwenza isitayela ezimotweni, u-Engel uthuthukise inqubo entsha yokufaka ipulasitiki eqondiswe ngqo i-acrylic (PMMA) ukuze kuzuzwe ukusebenza kahle okukhazimulayo okuphezulu nokunciphisa ukulahleka kokudlulisela.Ukuncibilika kwekhwalithi ephezulu kuyadingeka futhi ukuze kugcwaliswe izakhiwo ezikhanyayo ezingaba ngu-1 mm ububanzi × 1.2 mm ukuphakama.
U-Wittmann Battenfeld uzophinda asebenzise ama-foil e-IMD Varioform ka-Kurz ukuze ahlanganise i-auto headliner enobuso obusebenzayo.Ineshidi lokuhlobisa elishintshashintsha kancane ngaphandle kanye neshidi elisebenzayo elinesakhiwo senzwa yokuthinta ephrintiwe ngaphakathi kwengxenye.Irobhothi elingumugqa eline-axis ye-servo C line-heater ye-IR ku-Y-axis ukuze lishise kuqala ishidi eliqhubekayo.Ngemuva kokuthi ishidi elisebenzayo lifakwe esikhunjeni, ishidi lokuhlobisa lidonswa emgqeni, lishise futhi lifakwe i-vacuum.Khona-ke womabili amashidi ahlanganiswa ngokweqile.
Embukisweni ohlukile, u-Wittmann uzosebenzisa inqubo yakhe ye-Cellmould microcellular Foam ukuze abumbe ukusekelwa kwebhentshi lesihlalo semoto yezemidlalo yaseJalimane evela enkomponi ye-Borealis PP equkethe u-25% we-PCR no-25% we-talc.Iseli lizosebenzisa iyunithi entsha yegesi ye-Wittmann ye-Sede, ekhipha i-nitrogen emoyeni futhi iyicindezele ifike kumabha angu-330 (~4800 psi).
Ezingxenyeni zezokwelapha neze-elekthronikhi, u-Engel uhlela imibukiso emibili yokubumba izingxenye eziningi.Eyodwa ingqamuzana elinemishini emibili okukhulunywe ngayo ngenhla elibumba ingxenye ye-electronic ensimbi ye-amorphous bese iyisibekela ngophawu lwe-LSR emshinini wesibili.Omunye umbukiso uhlanganisa izindlu zezokwelapha ezinodonga oluqinile lwe-PP ecacile nenemibala.Ukusebenzisa indlela eyasetshenziswa ngaphambilini kumalensi okubona aminyene, ukubumba ingxenye engu-25 mm enogqinsi ngezandlalelo ezimbili kunciphisa kakhulu isikhathi somjikelezo, esingaba yimizuzu engu-20 uma sibunjwa ngeshothi eyodwa, kubika u-Engel.
Inqubo isebenzisa isikhunta se-Vario Spinstack esinezimbotshana eziyisishiyagalombili esivela ku-Hack Formenbau eJalimane.Ifakwe i-vertical indexing shaft enezikhundla ezine: 1) ijova umzimba ocacile we-PP;2) ukupholisa;3) overmolding nge PP ezinemibala;4) ukudiliza ngerobhothi.Ingilazi yokubona ecacile ingafakwa ngesikhathi sokubunjwa.Ukuzungezisa isitaki kanye nokusebenza kokudonsa okungumgogodla okuyisishiyagalombili konke kuqhutshwa ama-servomotors kagesi kusetshenziswa isofthiwe entsha ethuthukiswe ngu-Engel.Ukulawulwa kwe-Servo kwezenzo zesikhunta kuhlanganiswe kusilawuli sabezindaba.
Phakathi kwemibukiso eyisishiyagalombili yokubumba edokodweni lase-Arburg kuzoba nombukiso osebenzayo we-IMD we-Injection Molded Structured Electronics (IMSE), lapho amafilimu anemisebenzi ye-elekthronikhi edidiyelwe ehlanganiswa ngokweqile ukuze kukhiqizwe ukukhanya kwasebusuku.
Omunye umbukiso we-Arburg uzoba yi-LSR micromolding, kusetshenziswa isikulufu esingu-8-mm, isikhunta esinezimbotshana eziyisishiyagalombili, kanye nekhatriji lempahla ye-LSR ukubumba ama-microswitches anesisindo esingu-0.009 g cishe ngamasekhondi angama-20.
U-Wittmann Battenfeld uzobumba ama-valve ezokwelapha e-LSR kusikhunta se-16-cavity kusuka ku-Nexus Elastomer Systems yase-Austria.Uhlelo lusebenzisa isistimu yokumitha ye-Nexus Servomix entsha enokuhlanganiswa kwe-OPC-UA kunethiwekhi ye-Industrial 4.0.Lolu hlelo oluqhutshwa yi-servo kuthiwa luqinisekisa ukuqedwa kwamabhamuza omoya, lunikeza ukuguqulwa okulula kwezigubhu, nokushiya izinto ezingu-<0.4% ezigubhini ezingenalutho.Ngaphezu kwalokho, isistimu yomgijimi obandayo we-Nexus' Timeshot inikeza ukulawula kokuvala inaliti okuzimele okungafika kumigodi engu-128 kanye nokulawula okuphelele ngesikhathi sokujova.
Umshini we-Wittmann Battenfeld uzobumba ingxenye ye-LSR eyinselele ikakhulukazi endaweni ye-Sigma Engineering, isofthiwe yayo yokulingisa eyasiza ukuthi kwenzeke.Isimeli esinesisindo esingu-83 g sinobukhulu bodonga obungu-1 mm ngaphezu kobude bokugeleza obungu-135 mm (bona uDis. '18 Starting Up).
I-Negri Bossi izokhombisa indlela entsha, enelungelo lobunikazi yokuguqula umshini womjovo ovundlile ube yisikhunta esiqhuma umjovo samabhodlela amancane agqitshwayo esiqedaphunga, kusetshenziswa isikhunta esivela ku-Molmasa yase-Spain.Omunye umshini edokodweni le-NB uzokhiqiza ibhulashi lomshanelo ovela ku-WPC enegwebu (inhlanganisela yokhuni-yepulasitiki) usebenzisa inqubo yenkampani ye-FMC (Foam Microcellular Molding) yenkampani.Itholakalela kokubili i-thermoplastics ne-LSR, le nqubo ijova igesi ye-nitrogen esiteshini esimaphakathi nesikulufu ngembobo engemuva kwesigaba sokuphakelayo.Igesi ingena ekuncibilikeni ngochungechunge "lwezinaliti" esigabeni semitha ngesikhathi seplastiki.
Izimbiza zezimonyo nezivalo ezisekelwe ku-100% ezintweni zemvelo zizokwenziwa u-Wittmann Battenfeld kuseli elihlanganisa izingxenye ezimbili ndawonye ngemva kokubumba.
U-Wittmann Battenfeld uzobumba izimbiza zezimonyo ezinezivalo ezivela ezintweni ezisekelwe ku-100% ezithakweni zemvelo, okubikwa ukuthi zingagaywa kabusha ngaphandle kokulahlekelwa izakhiwo.Ukucindezela okunezingxenye ezimbili nge-4+4-cavity mold kuzobumba amabhodwe nge-IML kusetshenziswa umjovo omkhulu nezivalo ezineyunithi yesibili ekucushweni kuka-“L”.Kusetshenziswa amarobhothi amabili aqondile—elinye elokubeka amalebula nokudiliza izimbiza nelilodwa ukudiliza izivalo.Zombili izingxenye zibekwe esiteshini sesibili ukuze zihlanganiswe ndawonye.
Nakuba mhlawumbe kungeyona inkanyezi yombukiso kulo nyaka, itimu ethi "digitalization" noma i-Industry 4.0 izoba nobukhona obuqinile.Abahlinzeki bemishini bakha izinkundla zabo “zemishini ehlakaniphile, izinqubo ezihlakaniphile, nesevisi ehlakaniphile”:
• I-Arburg yenza imishini yayo ihlakaniphe ngokulingisa kokugcwalisa okuhlanganiswe kuzilawuli (bona ngenhla), kanye “Ne-Plasticising Assistant” imisebenzi yayo ehlanganisa ukunakekelwa okubikezelwayo kokuguga kwezikulufu.Ukukhiqiza okuhlakaniphile kusebenzisa i-Arburg Turnkey Control Module (ACTM), isistimu ye-SCADA (ukulawula okugadwa nokutholwa kwedatha) yamaseli ayinkimbinkimbi ashintshashintshayo.Ibona ngeso lengqondo inqubo ephelele, ithwebula yonke idatha efanele, futhi idlulisele amasethi edatha eqondene nomsebenzi othile ohlelweni lokuhlola ukuze lugcinwe kungobo yomlando noma luhlaziywe.
Futhi esigabeni “sesevisi ehlakaniphile,” ingosi yekhasimende ye-“arburgXworld”, ebilokhu itholakala eJalimane kusukela ngoMashi, izotholakala emhlabeni wonke kusukela ngo-K 2019. Ngaphezu kwemisebenzi yamahhala efana ne-Main Machine Center, Isikhungo Sesevisi, Izinhlelo zokusebenza zeThenga nezeKhalenda, kuzoba nemisebenzi eyengeziwe esekelwe enkokhelweni eyethulwe embukisweni.Lokhu kufaka phakathi ideshibhodi "Yesevisi Yakho" yesimo somshini, isifanisi sesistimu yokulawula, ukuqoqwa kwedatha yenqubo, nemininingwane yomklamo womshini.
• Umfana uzokhiqiza inkomishi yokuphuza eqinile/ethambile egaywe ngokweqile enomkhiqizo ngamunye wezivakashi zombukiso.Idatha yokukhiqiza kanye nedatha yokhiye ngamunye wenkomishi ngayinye ebunjiwe igcinwa futhi ibuyiseka kuseva.
• U-Engel ugcizelela imisebenzi yokulawula “ehlakaniphile” emibili emisha.Eyodwa i-iQ melt control, “umsizi ohlakaniphile” wokuthuthukisa inqubo.Ilungisa ngokuzenzakalelayo isikhathi sokwenza ipulasitiki ukuze kuncishiswe ukuguga kwesikulufu nemiphongolo ngaphandle kokwelula umjikelezo, futhi iphakamisa izilungiselelo ezilungile zephrofayili yezinga lokushisa lomgqomo kanye nokucindezela okungemuva, ngokususelwe entweni kanye nedizayini yesikulufu.Umsizi uphinde aqinisekise ukuthi isikulufu esithile, umgqomo kanye nevalve yokuhlola zilungele uhlelo lwamanje.
Omunye umsizi omusha ohlakaniphile uyisibukeli senqubo ye-iQ, esichazwa njengesici sokuqala senkampani esamukela ngokugcwele ubuhlakani bokwenziwa.Nakuba amamojula e-IQ adlule enzelwe ukuthuthukisa izici ngazinye zenqubo yokubumba, njengokujova nokupholisa, le softhiwe entsha inikeza umbono wayo yonke inqubo yawo wonke umsebenzi.Ihlaziya amakhulu amaningana amapharamitha enqubo kuzo zonke izigaba ezine zenqubo—uplastiki, umjovo, ukupholisa nokudiliza—ukwenza kube lula ukubona noma yiziphi izinguquko kusenesikhathi.Isofthiwe ihlukanisa imiphumela yokuhlaziya ibe izigaba ezine zenqubo futhi iyethule ekubukeni okuqondakala kalula kukho kokubili isilawuli somshini womjovo we-CC300 kanye nengosi yekhasimende ye-Engel e-connect ukuze ibukwe kude, nganoma yisiphi isikhathi.
Idizayinelwe unjiniyela wenqubo, isibukeli senqubo ye-iQ isiza ukuxazulula inkinga ngokushesha ngokutholwa kusenesikhathi kwama-drift, futhi iphakamisa izindlela zokuthuthukisa inqubo.Ngokusekelwe olwazini oluqoqwe luka-Engel lokucubungula, ichazwa “njengeqapha lenqubo yokuqala esebenzayo.”
U-Engel uthembisa ukuthi kuzoba nezingeniso ezengeziwe kwa-K, okuhlanganisa izici ezengeziwe zokuqapha isimo kanye nokwethulwa kwezentengiselwano “kwedivayisi esemaphethelweni” engaqoqa futhi ibone ngeso lengqondo idatha evela kumathuluzi asizayo ngisho nemishini yomjovo eminingi.Izovumela abasebenzisi ukuthi babone izilungiselelo zenqubo kanye nesimo sokusebenza sezinhlobonhlobo zemishini futhi bathumele idatha kukhompyutha ye-MES/MRP efana ne-Engel's TIG nezinye.
• I-Wittmann Battenfeld izobonisa amaphakheji ayo e-software ehlakaniphile ye-HiQ, kuhlanganise nentsha, i-HiQ-Metering, eqinisekisa ukuvala okuhle kwe-valve yokuhlola ngaphambi kokujova.Enye into entsha yohlelo lwe-Wittmann 4.0 i-electronic mold data sheet, egcina izilungiselelo zakho zombili umshini womjovo nezisiza ze-Wittmann ukuze kuvunyelwe ukusethwa kweseli lonke ngokuchofoza okukodwa.Le nkampani izophinde ikhombise ngohlelo lwayo lokuqapha isimo ukuze kulungiswe izinto kusengaphambili, kanye nomkhiqizo wesabelo sayo esisha kumphakeli we-software we-MES wase-Italy i-Ice-Flex: I-TEMI+ ichazwa njengohlelo olulula, olusezingeni lokungena lokuqoqa idatha oluhlanganiswe ne Izilawuli zomshini womjovo we-Unilog B8.
• Izindaba kule ndawo ezivela e-KraussMaffei zifaka phakathi uhlelo olusha lwe-retrofit lokuhlomisa yonke imishini ye-KM yanoma isiphi isizukulwane ngamakhono okuxhumana anikwe amandla ngewebhu kanye namandla okushintshana ngedatha ku-Industrial 4.0.Lokhu kunikezwa kuvela ophikweni lwebhizinisi olusha lwe-KM lwe-Digital & Service Solutions (DSS).Phakathi kweminikelo yayo emisha kuzoba ukuqapha isimo sokunakekelwa okubikezelwayo kanye "nokuhlaziywa kwedatha njengesevisi" ngaphansi kwesiqubulo esithi, "Sisiza ukuvula inani ledatha yakho."Lokhu kokugcina kuzoba umsebenzi wohlelo olusha lwe-KM lweSocial Production, inkampani ethi, "isebenzisa izinzuzo zenkundla yezokuxhumana uhlobo olusha ngokuphelele lokuqapha ukukhiqizwa."Lo msebenzi olindile welungelo lobunikazi uhlonza ukuphazamiseka kwenqubo ngokuzenzakalelayo, ngokusekelwe kudatha ewumsuka, ngaphandle kwanoma yikuphi ukucushwa komsebenzisi, futhi inikeza amathiphu ezisombululo ezingaba khona.Njengombukeli wenqubo ye-iQ ka-Engel okukhulunywe ngaye ngenhla, i-Social Production kubikwa ukuthi yenza kube nokwenzeka ukuthola nokuvimbela noma ukuxazulula izinkinga kusenesikhathi.Ngaphezu kwalokho, u-KM uthi uhlelo luhambisana nazo zonke izinhlobo zemishini yokujova.Umsebenzi wayo wokuthumela umlayezo wezimboni uhloselwe ukufaka esikhundleni sezinhlelo zemiyalezo ezifana ne-WhatsApp noma i-WeChat njengendlela yokwenza lula nokusheshisa ukuxhumana nokusebenzisana ekukhiqizeni.
I-KM izophinde ikhiphe ukuthuthukiswa okusha kwesofthiwe yayo ye-DataXplorer, enikeza umbono onemininingwane yenqubo ngokujula ngokuqoqa amasiginali afika kwangu-500 emshinini, isikhunta noma kwenye indawo njalo ngama-millisec angu-5 futhi igrafu imiphumela.Okusha embukisweni kuzoba indawo emaphakathi yokuqoqwa kwedatha yazo zonke izici zeseli lokukhiqiza, okuhlanganisa izinsiza kanye ne-automation.Idatha ingathunyelwa kumasistimu we-MES noma we-MRP.Uhlelo lungasetshenziswa ngesakhiwo se-modular.
• I-Milacron izogqamisa ingosi yayo yewebhu ye-M-Powered kanye nohlu lwezibalo zedatha namandla afana “nokusebenza okufana ne-MES,” i-OEE (ukusebenza kahle kwemishini kukonke) ukuqapha, amadeshibhodi anembile, nokugcinwa kokuqagela.
Ukuthuthuka kwemboni 4.0: Isibukeli esisha senqubo ye-iQ sika-Engel (kwesokunxele);I-M-Powered kaMilacron (maphakathi);I-DataXplorer ye-KraussMaffei.
• I-Negri Bossi izobonisa isici esisha sohlelo lwayo lwe-Amico 4.0 lokuqoqa idatha emishinini ehlukahlukene enamazinga ahlukene nezimiso eziyisisekelo futhi ithumele leyo datha ohlelweni lwe-ERP yekhasimende kanye/noma kumafu.Lokhu kufezwa nge-interface evela ku-Open Plast yase-Italy, inkampani ezinikele ekusebenziseni i-Industry 4.0 ekucubunguleni amapulasitiki.
• I-Sumitomo (SHI) i-Demag izokwethula iseli exhunyiwe ebonisa okunikezwayo kwayo kwakamuva ekuxilongweni okukude, usekelo lwe-inthanethi, ukulandelela amadokhumenti kanye noku-oda kwezingxenye ezisele ngengosi yekhasimende ye-myConnect.
• Nakuba ingxoxo esebenza kakhulu ye-Industrial 4.0 kuze kube manje iphuma kubahlinzeki baseYurophu nabaseMelika, abakwaNissei bazokwethula imizamo yabo yokusheshisa ukuthuthukiswa kwesilawuli esinikwe amandla i-Industrial 4.0, “Nissei 40.”Isilawuli sayo esisha se-TACT5 sifakwe njengezinga elijwayelekile kokubili iphrothokholi yokuxhumana ye-OPC UA kanye nephrothokholi yokuxhumana ye-Euromap 77 (eyisisekelo) ye-MES.Umgomo uwukuba isilawuli somshini sibe indikimba yenethiwekhi yemishini yeselula eyisizayo njengerobhothi, okokuphakela izinto ezibonakalayo, njll. ngosizo lwezivumelwano ezisathuthuka ze-Euromap 82 kanye ne-EtherCAT.I-Nissei ibona ngeso lengqondo ukumisa zonke izinsiza zeseli kusuka kusilawuli sabezindaba.Amanethiwekhi angenantambo azonciphisa izintambo namakhebuli futhi azovumela ukulungiswa kwesilawuli kude.I-Nissei iphinde ithuthukise umqondo wayo "we-N-Constellation" wohlelo lokuhlola ikhwalithi olusekelwe ku-IoT oluzenzakalelayo.
Umbukiso wenyanga ezayo wamapulasitiki amakhulu eminyaka amathathu e-Düsseldorf, eJalimane, uphonsela inselelo abakhi bemishini yokubumba umjovo ukuze babonise ubuholi bezobuchwepheshe ekubhekaneni nezidingo zemakethe.
Uma uthanda izinhlanganisela ezingasindi, i-IML, i-LSR, i-multi-shot, i-inmold assembly, i-barrier coinjection, i-micromolding, i-variotherm molding, amagwebu, imishini yokunyathelisa yokonga amandla, amarobhothi, abagijimi abashisayo, nokusetshenziswa kwamathuluzi—konke kuyasebenza. .
Ukukhiqiza okwengeziwe ngokusetshenziswa okuncane kwamandla kanye nokutshala imali enkulu;ukusebenza okwengeziwe emshinini noma iseli yokukhiqiza enesikhathi esincane, abasebenzi, amandla, kanye nezimali—lezi kwakuyizindikimba ezivamile zombukiso wokubumba umjovo embukisweni ka-Okthoba ka-K 2013.
X Siyabonga ngokucabangela ukubhalisa ku-Plastics Technology.Siyaxolisa ukukubona uhamba, kodwa uma ushintsha umqondo wakho, sisangathanda ukuba nawe njengomfundi.Vele uchofoze lapha.
Isikhathi sokuthumela: Nov-26-2019